12VOLT DC Motor Multipurpose Brushed Motor For Agarbatti Making Machine

• Discription :A 12V DC motor is a vital component in agarbatti (incense stick) making machines, particularly in semi-automatic or fully automatic models. It plays a key role in various mechanical processes, including stick feeding, paste rolling, and cutting operations. Below is a detailed description of the 12V DC motor as used in agarbatti manufacturing machines:
  

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  1. Motor Overview

  • Type: Brushed Permanent Magnet DC Motor
  • Operating Voltage: 12 Volts DC
  • Power Output: Ranges from 10 to 100 Watts depending on the machine’s requirement
  • Current Rating: Typically between 1 to 10 Amps
  • Speed Range: 1000 – 6000 RPM (can be controlled using a PWM controller or gear system)
  • Torque: High torque, low-speed configuration for agarbatti machines (often geared down)

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  2. Key Features

  • Compact Design: Small and lightweight, suitable for compact agarbatti machines.
  • High Torque Output: Especially when coupled with a gearbox, enabling the motor to handle sticky paste and rolling pressure.
  • Continuous Operation: Designed for extended usage with minimal overheating.
  • Speed Control: Often paired with a variable speed controller to regulate paste application and stick feeding.
  • Direction Control: Can rotate clockwise or counterclockwise based on polarity, aiding in machine versatility.

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  3. Construction Details

  • Housing: Metallic casing with proper ventilation slots for heat dissipation.
  • Shaft: Steel shaft, often 6–10mm in diameter, connected to gears or rollers.
  • Bearings: Ball bearings to reduce friction and improve lifespan.
  • Brush System: Carbon brushes ensure electrical contact with minimal maintenance.
  • Mounting: Equipped with flanges or brackets for easy installation in the machine frame.

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  4. Application in Agarbatti Machines

  • Stick Feeding Mechanism: Drives rollers or conveyor belts that feed bamboo sticks into the rolling section.
  • Paste Rolling: Rotates drums or rollers that apply the incense paste evenly on the stick.
  • Cutting Mechanism: Powers small blades or cutters to trim agarbatti to the required length.
  • Ejection Mechanism: Helps push the finished agarbatti out of the mold or roller section.

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  5. Advantages in Agarbatti Manufacturing

  • Energy Efficient: Low power consumption, ideal for small-scale or home-based units.
  • Reliable: Proven design with high durability under continuous operation.
  • Easily Replaceable: Widely available and easy to replace in case of failure.
  • Cost-Effective: Affordable and readily available in the market.

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  6. Common Specifications

  Parameter	Specification
  Voltage	12V DC
  Rated Current	2–5A (depending on load)
  No Load Speed	3000–6000 RPM
  Gearbox (if any)	10:1 or 20:1 reduction
  Output Shaft Diameter	6mm or 8mm
  Motor Body Length	60–100 mm
  Weight	~300g – 1kg

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  7. Maintenance and Safety

  • Brush Inspection: Check periodically for wear and replace if needed.
  • Lubrication: Some models may require occasional oiling of the gearbox.
  • Overheat Protection: Ensure proper ventilation and avoid overloading the motor.
  • Polarity Check: Connect with correct polarity to prevent reverse rotation if not required.

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  Conclusion

  The 12V DC motor is a crucial drive component in agarbatti machines, offering a balanced combination of power, efficiency, and cost-effectiveness. With appropriate speed and torque control, it enables smooth and consistent incense stick production, making it a preferred choice for small to medium-scale agarbatti manufacturers.

  no power supply to dc motors or the rollers has no speed , DC motor need to be replaced with a new one.

• Price : Rs 440