The 3.3 mm die is a key component used in agarbatti (incense stick) making machines. Its primary function is to control the shape, diameter, and consistency of the incense paste extruded onto the bamboo stick. The die ensures that every agarbatti stick produced has a uniform thickness of approximately 3.3 mm, which is a standard commercial size known for optimal burning quality and appearance.
Parameter | Details |
---|---|
Die Hole Diameter | 3.3 mm |
Tolerance Level | ± 0.05 mm |
Material | Stainless Steel (SS304/SS316) / Brass / Tool Steel |
Outer Diameter | Typically 20–30 mm (depends on machine type) |
Thickness | 5–15 mm |
Central Guide Pin Hole | Yes (for bamboo stick alignment) |
Mount Type | Threaded or flange-mounted |
High-grade Stainless Steel (SS304 or SS316): Offers corrosion resistance, durability, and smooth finish.
Brass (optional): Used in low-cost dies for smaller production setups; easier to machine but wears faster.
Tool Steel (Hardened): Provides high wear resistance for long production runs and high-output machines.
Each die is precision machined to ensure dimensional accuracy and smooth internal bore for uniform paste extrusion.
Installation: Mounted at the extrusion outlet of the agarbatti machine.
Operation: When the machine is running, the semi-solid incense paste (made from charcoal powder, jigat, perfumes, etc.) is pushed through the die.
Paste Coating: The die extrudes the paste evenly around a central bamboo stick (fed simultaneously), giving the stick a uniform cylindrical shape.
Stick Alignment: The central guide hole aligns the bamboo stick so that the paste covers it concentrically, minimizing paste wastage and defects.
Consistent Stick Diameter: Produces sticks with a professional finish ideal for packaging and sale.
Improved Burn Quality: 3.3 mm thickness allows proper air flow and even burning during use.
Efficiency: Reduces paste wastage and production errors.
Standard Size: Compatible with most semi-automatic and automatic agarbatti machines used in India and abroad.
Custom Fit: Can be customized to suit different machine brands (e.g., S.K. Engineers, Jai Durga, or other Indian manufacturers).
Daily Cleaning: Prevents paste buildup and clogging, especially in high-output operations.
Regular Inspection: Check for internal wear or corrosion that can affect stick shape and quality.
Lubrication: Some machines require light lubrication at the die junction for smooth operation.
Small and Medium Enterprises (SMEs): Ideal for local agarbatti manufacturers.
Large-Scale Industrial Production: Used in high-speed automatic agarbatti machines for bulk output.
Custom Incense Designs: Available in multiple bore styles for creating decorative or specialty sticks.
Multi-hole or shaped dies for designer agarbatti (e.g., spiral, floral patterns).
Larger outer casing for heavy-duty machines.
Teflon-coated dies to prevent sticking of herbal or wet pastes.
Price,350/-
You Save: ₹149.00 (30%)