Essential Disc for Agarbatti Making Machine

Component Name:

Essential Disc for Agarbatti Making Machine

Product Overview:

The Essential Disc is a critical component used in agarbatti (incense stick) making machines. It plays a central role in aligning, holding, and supporting various moving parts within the machine—especially in bearing and die assembly systems. This disc ensures smooth rotation, precise extrusion, and structural stability, making it essential for consistent production of high-quality incense sticks.

Key Functionality:

The Essential Disc acts as a central mounting or support disc, typically placed between the bearing set and the die assembly. It helps transmit motion from the motor and gear system to the die, ensuring the agarbatti paste is extruded in a uniform and controlled manner. It also supports the die or extruder and aligns it correctly with the nozzle to prevent wobbling or jamming.

Specifications:

Key Features:

• Heavy-Duty Build: Made from strong and wear-resistant metals for long service life.
• Precision Machining: Ensures accurate rotation and smooth extrusion with minimal vibration.
• Universal Compatibility: Fits most Indian-made and imported agarbatti machines.
• Centralized Motion Transfer: Maintains alignment between motor, bearings, and die assembly.
• Easy Installation & Removal: Can be mounted using bolts, screws, or locking pin systems.

Usage in Machine Assembly:

• Positioned between the bearing housing and the die holder
• Rotates with the shaft to support the extrusion of agarbatti paste
• Provides balance and alignment to reduce wear on other components
• Works in conjunction with the TVS bolt (19 No) and bearing set

Advantages:

• ✅ Ensures smooth, jam-free extrusion
• ✅ Helps maintain uniform agarbatti shape and size
• ✅ Reduces machine vibration and noise
• ✅ Minimizes mechanical wear and tear
• ✅ Affordable and easy to replace

Maintenance Tips:

• Clean regularly to prevent paste residue buildup
• Inspect for wear or damage during routine machine servicing
• Ensure proper tightening of bolts to avoid misalignment
• Lubricate surrounding bearings as needed for smooth operation

Applications:

• Manual, semi-automatic, and fully automatic agarbatti production machines
• Can be used in machines making standard round or designer incense sticks
• Also used in noodle-type extruder machines in similar industries