Ball Bearing Set for Agarbatti Making Machine with Lock and Bearing 1204

• Detailed Description of Ball Bearing Set with Lock and Bearing 1204 for Agarbatti Making Machine

  The Ball Bearing Set with Lock and Bearing 1204 is a vital assembly used in agarbatti (incense stick) making machines to ensure smooth, reliable, and precise rotation of critical moving components such as rollers, shafts, and motor assemblies. This bearing set combines the deep groove ball bearing (model 1204) with a locking mechanism that securely fixes the bearing in place, preventing unwanted movement and maintaining alignment during the high-speed, continuous operation of the machine.

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  1. Overview

  • Component Name: Ball Bearing Set with Lock and Bearing 1204
  • Function: Provides low-friction rotational support with secure locking to maintain the position of rollers and shafts.
  • Application: Widely used in agarbatti making machines to support rollers and shafts that apply incense paste to bamboo sticks, ensuring even coating and smooth production.

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  2. Key Components

  • Bearing 1204: A deep groove ball bearing with specifications ideal for agarbatti machines, featuring an inner diameter of 20 mm, outer diameter of 47 mm, and width of 14 mm. It offers high precision, low friction, and excellent load handling.
  • Locking Mechanism: Typically a locking collar or set screw mechanism that clamps the bearing firmly onto the shaft to prevent axial or radial movement during operation.
  • Housing or Bearing Seat (optional): Some sets include a housing or seat that holds the bearing and allows easy installation and replacement.

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  3. Key Features

  • Deep Groove Ball Bearing 1204: Supports both radial and axial loads, enabling smooth rotation under the variable stresses of agarbatti production.
  • Secure Locking: Lock collars or set screws prevent bearing slippage on the shaft, maintaining precise alignment and minimizing wear.
  • Durable Materials: Bearings made from chrome steel (typically SAE 52100) ensure high resistance to wear, heat, and corrosion.
  • Sealed or Shielded: Bearings usually come sealed (2RS) or shielded (ZZ) to protect against dust, incense paste residues, and moisture.
  • Easy Installation: Locking mechanisms allow quick and secure mounting and dismounting of bearings without damaging the shaft.

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  4. Technical Specifications

  Parameter	Specification
  Bearing Type	Deep Groove Ball Bearing 1204
  Inner Diameter (ID)	20 mm
  Outer Diameter (OD)	47 mm
  Width	14 mm
  Lock Type	Locking Collar / Set Screw
  Material	Chrome Steel
  Sealing	Rubber Sealed (2RS) or Shielded (ZZ)
  Dynamic Load Rating	Approx. 5,000 – 6,000 N
  Static Load Rating	Approx. 2,500 – 3,000 N
  Max Speed	Up to 22,000 RPM (depending on model)

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  5. Role in Agarbatti Making Machines

  • Roller and Shaft Support: Bearing 1204 in the set supports the rotation of rubber or nylon rollers and shafts that feed bamboo sticks and apply incense paste.
  • Prevents Slippage: Locking mechanisms ensure bearings remain fixed on shafts, avoiding misalignment or displacement during machine operation.
  • Load Handling: The set manages both radial and axial forces produced by rollers pressing on sticks and during paste application.
  • Consistent Paste Application: Stable and smooth rotation of rollers leads to uniform coating and better-quality incense sticks.

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  6. Benefits for Agarbatti Production

  • Improved Machine Stability: Locking bearing sets prevent vibration and bearing movement, promoting consistent production quality.
  • Extended Bearing Life: Secure mounting reduces wear caused by shaft slipping and misalignment.
  • Reduced Maintenance: Easy to install and replace, minimizing machine downtime.
  • Dust and Moisture Protection: Sealed bearings keep out contaminants common in incense paste environments.
  • Efficient Operation: Low friction bearings contribute to reduced energy consumption and quieter machine operation.

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  7. Maintenance Recommendations

  • Regular Inspection: Check for unusual noise or vibration indicating bearing or lock wear.
  • Cleaning: Keep the bearing area free from incense dust and paste residues.
  • Lubrication: Sealed bearings are pre-lubricated, but if unsealed, apply appropriate lubricants regularly.
  • Secure Fastening: Ensure locking collars or set screws are tightened properly during installation and routine maintenance.

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  8. Compatibility

  • Suitable for various agarbatti making machines using rollers and shafts sized for 1204 bearings.
  • Locking bearing sets fit both manual and automatic agarbatti machines, including those with Hung Tuan bowl assemblies.

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  Conclusion

  The Ball Bearing Set with Lock and Bearing 1204 is a critical component that enhances the performance, reliability, and durability of agarbatti making machines. By combining a precision deep groove ball bearing with a secure locking mechanism, this set ensures stable and smooth rotation of rollers and shafts, essential for uniform paste application and high-quality incense sticks. Proper installation and maintenance of this bearing set contribute to reduced machine downtime, longer component life, and overall improved production efficiency.